Insights on Emerson’s Discrete Automation

By EMERSON
Jan 11, 2026

Emerson’s Discrete Automation solutions drive smart manufacturing by combining intelligent hardware, advanced control, and digital connectivity. Built for precision-driven industries, they enhance productivity, quality, and operational flexibility while enabling seamless integration and real-time visibility. With a strong focus on safety and scalability, these innovations support smarter, more reliable, and future-ready operations.

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1. Advancing Laboratory Automation

Emerson highlights innovative tools such as sonifiers and ultrasonic cell disruptors used in advanced laboratory sample processing. A featured video overview explains the features of the Branson SFX Series, emphasizing precision and control for modern labs.

2. Driving Operational Effectiveness

Operational excellence is a recurring theme. Emerson experts share best practices for:

  • Boosting overall equipment effectiveness (OEE) by integrating intelligent automation and data-driven insights.

  • Factory digital transformation, where digital systems and AI-enabled technologies improve real-time decision-making and performance across plant operations.

These posts often link real examples of manufacturers applying such technologies to improve throughput and reduce waste.

3. Intelligent Components & Systems

Discrete automation isn’t just software—it’s physical automation components too:

  • Wireless-enabled pneumatic valve systems that bring connectivity and diagnostic capabilities directly to field devices.

  • Ultrasonic welding and joining technology, showcasing efficient and flexible fastening solutions applicable in plastics, textiles, and metal assembly lines.

These articles help engineers understand how choosing the right hardware contributes to more reliable and agile automation designs.

4. Precision in Manufacturing

Emerson also explores niche manufacturing concerns such as

  • Precise cuts in food manufacturing to improve portion control and reduce waste—especially important in high-volume food and beverage production.

  • Proper sizing of surge protection devices to safeguard automated systems from electrical disturbances and extend equipment life.

5. Safety and Sustainability in Automation

  • Blog content often blends safety best practices with sustainability goals:

    • Zoned safety strategies that simplify safety circuit design while enhancing productivity.

    • Sustainable packaging through smarter pneumatics and ultrasonic technologies, helping manufacturers reduce energy use and environmental impact.

      These topics appeal to engineers seeking both compliance and operational optimization.

6. Edge Technology & Digital Transformation

  • Edge computing and IIoT are also key focuses:

    • Posts discuss how edge gateways and controllers feed critical machine data into analytics platforms — enabling predictive insights and faster problem resolution.

    Whitepapers explain how to leverage isolated data at the edge for reliability and real-time performance monitoring.

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